Introducing our groundbreaking HLPSL and HLPSV load-sensitive proportional multi-way directional spool valves. These revolutionary engineering marvels epitomize the zenith of hydraulic innovation, harmoniously integrating pressure, flow, and directional control into one superior, unified system. This unique synthesis ensures unparalleled performance and reliability across diverse applications. Crafted from three essential functional modules - connecting blocks, directional valves, and end plates - these precision-engineered valves fit seamlessly into high-end hydraulic systems, crucial for elite engineering machinery. They expertly manage the movement direction and speed of hydraulic cylinders, motors, and other actuators, providing unmatched precision and control. Key highlights include a compact design, superior energy efficiency, and the capability for stepless speed control. Furthermore, they facilitate the simultaneous operation of multiple actuators under varying loads, delivering extraordinary performance and versatility for any application.
The HLPSL valves are meticulously engineered for constant displacement pump systems, ensuring steadfast and dependable operation in any environment. Conversely, the HLPSV valves are ingeniously tailored for variable pump systems. Although HLPSV valves might exhibit a marginally slower response, they excel in remarkable energy-saving performance, making them the quintessential choice where efficiency reigns supreme. With their cutting-edge engineering and energy-savvy design, HLPSV valves stand out as the premier solution for advanced hydraulic control requirements, offering an impeccable mix of precision, reliability, and efficiency.
References |
size 2 |
size 3 |
size 5 |
Number of Directional Valve bank |
1~12 |
1~12 |
1~10 |
Port access type |
thread connection |
thread connection |
thread connection |
Flow code |
3,6,10,16,25,40 |
3,6,10,16,25,40,63,80 |
16,25,40,63,80,120,160 |
Max.flow(L/min) |
54 |
100 |
210 |
Max.pressure(bar) |
420 |
420 |
420 |
Control Method |
Pilot circuit pressure(bar) |
20~40 |
20~40 |
20~40 |
Manual force(N) |
≥2.3Nm |
≥1.3Nm |
≥3Nm |
Working Pressure(ºC) |
-40~80 |
-40~80 |
-40~80 |
Weight |
Connection Block (kg) |
1.7 |
4 |
8 |
Directional Valve bank (kg) |
1.9 |
4 |
8 |
End Plate (kg) |
0.5 |
1.5 |
2.5 |
Fix mode |
thread connection M8 |
thread connection M8 |
thread connection M10 |
Installation Instructions
(1) Essential Connection Block Codes
HLPSL: Constant Displacement Pump - Embodying the pinnacle of reliability, this pump ensures a seamless and efficient operation, transforming your machinery into a marvel of precision engineering. Experience unmatched dependability with this cornerstone of excellence.;
HLPSV: Variable Displacement Pump - As a beacon of versatility and forward-thinking design, this pump adapts effortlessly to a myriad of operational demands. It offers fluid transitions and superior control, positioning your system at the forefront of performance.;
(2) Connection Block Ports P & R Specifications - The union of precision and dependability, these specifications offer a robust framework for flawless operation. Crafted with meticulous precision, they promise elevated dependability and performance across all applications.:
2-G3/8; Embracing compact efficiency, this design excels in space-constrained environments, offering streamlined operational proficiency with precision. Meticulously crafted for superior performance without compromise.
3-G1/2; Engineered for resilience, this component serves as a strong foundation for your system's longevity. Built to endure challenging conditions, it ensures unwavering durability and performance.;
4-G3/4; With advanced connectivity, this component provides unparalleled control and integration, enhancing system efficiency and overall operational capability with finesse.;
5, 55-G1; Crafted for high-demand scenarios, this component ensures robust and consistent performance, effectively addressing high-pressure challenges with exceptional flow rates.;
6-G1 1/4; Delivering extraordinary performance, this component exceeds expectations in challenging environments, setting new standards in power and handling demanding tasks effortlessly.;
(3) Additional Components and Specifications - Enhance your system with cutting-edge components that redefine excellence, unlocking new performance levels and transforming operations into benchmarks of success.:
C,Standard Type - A steadfast foundation crafted to meet essential operational needs, this component provides unwavering support and reliability, empowering your system to reach its full potential.;
G,Throttle Valve (For HLPSL only) - Achieve precise control and enhance system efficiency with this valve, optimizing operations for maximum effectiveness and harmonious component functionality.;
H,Fixed Differential Overflow Valve for Enhanced Circulating Pressure (~14 bar, HLPSL) - This valve refines flow management, delivering exceptional performance and reliability beyond conventional limits.;
(4) Pilot Oil Circuit Pressure Options - Unleash unparalleled power with custom pressure control solutions tailored for diverse applications. Crafted with precision to meet your specific needs, these options provide unmatched accuracy and alignment with your operational goals.0 - No pressure reducing valve; 1 - Pressure reducing valve (20 bar); 2 - Pressure reducing valve (40 bar); Presenting custom-engineered solutions that harmoniously integrate with your unique operational demands. Enjoy customizable configurations that empower you to achieve your desired outcomes effortlessly and with precision.
(5) 2/2-way Magnetic Ball Valve for System Unloading - Elevate your system's efficiency and control to new heights: Expertly crafted to boost your system's performance, offering unmatched control and extraordinary effectiveness that revolutionizes your operational capabilities.C - No magnetic ball valve; F - Normally open magnetic ball valve, pressurizing the pump when powered, unloading it when unpowered; D - Normally closed magnetic ball valve, unloading the pump when powered, pressurizing it when unpowered. Precision tuning that provides unmatched system efficiency and adaptability.D/F - Presenting a cutting-edge, meticulously precision-engineered pressure limiting valve for secondary pressure (F50). This engineering masterpiece is crafted with immaculate precision to uphold a specifically designated pressure value, significantly boosting advanced safety measures and optimizing operational security and reliability to unprecedented levels.
(6) Tool Adjustable, Pressure Limiting Valve in Connection Block: Delight in the pinnacle of versatility and precision with adjustable settings ranging from 63 to 400 bar levels. This component epitomizes adaptability, seamlessly fulfilling every hydraulic requirement. The /NF configuration delivers systems without a pressure limiting valve, expertly designed for HLPSV, offering unrivaled pressure control for diverse applications with supreme accuracy.
(7) Product Series Classification - The Paramount of Engineering Excellence:;-2 2 Series; -3 3 Series; -5 5 Series; Each series reflects a masterclass in design, skillfully crafted to address every application, ensuring you acquire a product that seamlessly aligns with your specific requirements, delivering consistently exceptional performance.
(8)Thread size of directional spool valve ports A & B:2-G3/8; 3-G1/2; 4-G3/4; 5-G1; Featuring auxiliary blocks or the intermediate transition block ZPL 5S(V)/H hydraulic control shut-off valve, meticulously engineered for flawless and seamless integration, ensuring optimal efficiency.
(9)Directional valve block inflow controller options: Choose from an exhaustive array of options: 1, without inflow controller; 2, standard inflow controller; 4, advanced 3-way flow controller for both inlet and outlet, tailored for the N 3/3-way valve; 5, enhanced inflow controller. Discover pre-selectable options, each offering precision and exceptional efficiency, customized to your specific needs.
(10) Valve core function symbols: Explore an expansive collection of core functions: L, M, F, H, J, B, R, O, N, each meticulously crafted to satisfy specific functional requirements with unmatched precision and reliability.
(11) Output flow code for ports A & B: Achieve peak efficiency with available maximum output flows: 3, 6, 10, 16, 25, 40, 63, 80, 120, 160, 210 L/min, each designed for supreme performance and unyielding dependability.
(12) Secondary Pressure Limitation Options: Experience unparalleled safety and reliability with our expertly engineered pressure limitation options, precisely calibrated in bar for your peace of mind. Select 'N' for operations without pressure limiting protection for straightforward tasks. Opt for 'C' when simultaneous pressure limitation on actuator ports A & B is essential, ensuring consistent performance. For tailored and independent control, choose 'A---B---', offering specialized management of ports A and B. Each option is meticulously designed to uphold the highest standards of system integrity, ensuring your operations remain secure and efficient.
(13) Function ON/OFF and Pressure Outlet Options: Amplify your operational excellence with an array of customizable options tailored for peak performance. For straightforward operations, select 'N', which features no function ON/OFF or pressure outlet requirements. If your process demands enhanced control, 'X' paired with C type pressure limitation is ideal, or choose 'S/S1' with AB type pressure limitation for superior oversight. For electrical precision, opt for 'A' for ON/OFF functionality on side A or 'B' for side B. Each option is meticulously crafted to ensure maximum precision, efficiency, and operational excellence.
(14) Operation Modes: Explore our diverse range of operation modes, each meticulously designed for unmatched versatility and precision. 'A(1,2)' offers manual operation with the option of a long or short handle, catering to your specific ergonomic needs. 'E' provides advanced electric proportional control, while 'EA(1,2)' combines this with manual operation for optimal adaptability and responsiveness. 'D' offers electric switching value control, complemented by 'DA(1,2)' for manual enhancements. Choose 'M' for expert manual friction positioning with a long handle. For purely hydraulic operations, 'H' and 'F' provide unique pilot oil port designs, either aligned or perpendicular, ensuring comprehensive control and mastery over your system.
(15) Ancillary Block Port Sizes: Elevate adaptability and performance with our meticulously engineered port size options. Select from /2 G3/8, /3 G1/2, /4 G3/4, or /5 G1 to promise seamless system integration. Each choice is designed for unmatched adaptability, delivering peak performance across varying systems and operational demands, ensuring your system is always at its best.
(16) End Plate Options: Discover our expertly crafted end plate solutions, each designed to meet the highest standards of functionality and adaptability. 'E1' sets the standard with its external discharge of pilot oil and oil return control port T. 'E2' expands your capabilities with an additional port Y, offering enhanced flexibility. 'E3' is engineered for advanced performance with a 2-position, 3-way magnetic ball valve, enhancing system pressure to safety valve levels when activated, ensuring superior functionality and reliability.
E4 mirrors 'E1', featuring cutting-edge internal discharge of pilot oil and a sealed port T for optimized efficiency. 'E5' incorporates the robust features of 'E2' with internal discharge for superior system performance. 'E6' encapsulates the sophisticated design of 'E3', offering advanced discharge control, perfect for the most demanding system requirements, ensuring your system is always at the forefront of efficiency and sophistication.
(17) Control Voltage and Anti-Explosion Cable Options: Select from our robust and secure voltage options, including the G12-12VDC, expertly designed for safety and reliability even in the most challenging environments. Our offerings provide specialized solutions and security tailored to any application, ensuring your system's stability and performance are never compromised.G24-24VDC; G24Ex-3m-24VDC; G12Ex-3m-12VDC; G24MA-3m-24VDC; G12bb621436
Since 2009, Jiangsu KM Hydraulic Control System Co., Ltd. has emerged as a beacon of innovation and excellence within the hydraulic industry. As a proud subsidiary of the esteemed China Baoan Group (stock code: 000009), we exemplify our status as a national high-tech enterprise through our relentless drive for technological breakthroughs and commitment to superior quality standards. Our exceptional mastery spans comprehensive research, advanced development, precise manufacturing, and strategic marketing of premier hydraulic components. Recognized nationwide as a 'specialized, refined, and innovative' small giant enterprise, we remain steadfast in our pursuit of elevating our standards of excellence, reinforcing our leadership status in the industry.
Our flagship product, the Enhanced Safety Atex Valve, stands at the forefront of our pioneering innovations, epitomizing the pinnacle of modern hydraulic system control. Ingeniously designed for effortless integration into construction machinery and robust heavy-duty equipment, it plays a pivotal role in critical applications-ranging from life-saving emergency rescue operations to intricate tunnel engineering projects, bold mining undertakings, and the functioning of essential municipal service vehicles. Our unwavering commitment to forging strategic partnerships with leading domestic manufacturers accelerates the localization of core hydraulic components for top-tier mechanical equipment. Guided by our core philosophy-'serving customers with technology, impressing customers with our attitude, and retaining customers with quality'-we dedicate ourselves to delivering outstanding products, unmatched services, and visionary solutions. Aspiring to achieve global recognition as a trusted supplier of premier hydraulic components, we continuously strive to set new international benchmarks for excellence.
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