Introducing our groundbreaking HLPSL and HLPSV load-sensitive proportional multi-way directional spool valves. These revolutionary engineering marvels seamlessly integrate pressure, flow, and directional control into a singular, harmonious unit, guaranteeing unmatched performance and reliability. Typically composed of three essential functional modules-connecting blocks, directional valves, and end plates-these valves are meticulously designed for incorporation into high-end hydraulic systems, pivotal in top-tier engineering machinery. They precisely govern the movement direction and speed of hydraulic cylinders, motors, and other actuators, delivering unparalleled precision and control. Key highlights include a compact structure, superior energy efficiency, and the capability for stepless speed control. Additionally, they allow multiple actuators to operate simultaneously under varying loads, providing unrivaled performance and versatility for any application. With such innovative features, these valves stand as the pinnacle of engineering expertise, ensuring your hydraulic systems perform at their best.
The HLPSL valves are expertly tailored for constant displacement pump systems, ensuring steadfast and reliable operation. Conversely, the HLPSV valves are masterfully engineered for variable pump systems. Although HLPSV valves may exhibit a slightly slower response time, they excel in delivering exceptional energy-saving performance, making them the ultimate choice for applications where efficiency is paramount. With their cutting-edge engineering and energy-efficient design, HLPSV valves emerge as the premier solution for advanced hydraulic control requirements. Choose HLPSV valves for an unparalleled blend of innovation, efficiency, and reliability in your hydraulic systems, ensuring they meet the highest standards of performance and sustainability.
References |
size 2 |
size 3 |
size 5 |
Number of Directional Valve bank |
1~12 |
1~12 |
1~10 |
Port access type |
thread connection |
thread connection |
thread connection |
Flow code |
3,6,10,16,25,40 |
3,6,10,16,25,40,63,80 |
16,25,40,63,80,120,160 |
Max.flow(L/min) |
54 |
100 |
210 |
Max.pressure(bar) |
420 |
420 |
420 |
Control Method |
Pilot circuit pressure(bar) |
20~40 |
20~40 |
20~40 |
Manual force(N) |
≥2.3Nm |
≥1.3Nm |
≥3Nm |
Working Pressure(ºC) |
-40~80 |
-40~80 |
-40~80 |
Weight |
Connection Block (kg) |
1.7 |
4 |
8 |
Directional Valve bank (kg) |
1.9 |
4 |
8 |
End Plate (kg) |
0.5 |
1.5 |
2.5 |
Fix mode |
thread connection M8 |
thread connection M8 |
thread connection M10 |
Installation Instructions
(1)Fundamental Code of Connection Block
HLPSL: Constant Displacement Pump - This pump ensures a steady flow and consistent performance for optimized hydraulic operations.;
HLPSV: Variable Displacement Pump - Adaptable to different hydraulic demands, providing flexibility and efficiency.;
(2) Port P & R Specifications of the Connection Block:
2-G3/8;
3-G1/2;
4-G3/4;
5, 55-G1;
6-G1 1/4;
(3)Additional Component Details:
C,Standard Type - A versatile choice designed to meet varied hydraulic needs.;
G,Throttle Valve (Applicable Exclusively to HLPSL) - Provides precision flow control to enhance system efficiency.;
H,Fixed Differential Overflow Valve Enhancing Circulating Pressure (approximately 14 bar, HLPSL) - Delivers superior pressure stability and system safety.;
(4)Pilot Oil Circuit Pressure:0 without pressure reducing valve; 1 with pressure reducing valve (20 bar); 2 with pressure reducing valve (40 bar); - Tailor the pressure settings to your specific system requirements.
(5)2/2-way Magnetic Ball Valve for System Unloading: C, without magnetic ball valve; F, normally open magnetic ball valve (pressurized under power, unloads on power failure); D, normally closed magnetic ball valve (unloads under power, pressurized on power failure); - Ensures reliable and safe system operations.../F. Pressure Limiting Valve as secondary pressure (F50) with specified pressure value indicated; - Optimizes system pressure management with precision.
(6)Tool Adjustable Pressure Limiting Valve in the Connection Block: Adjustable to pressure settings such as 63, 120, 210, 280, 315, 350, 400 bar; /NF: without pressure limiting valve (HLPSV only); - Customize the pressure according to operational needs.
(7)Product Series: -2 series; - Tailored to various application needs.;-3 series; -5 series; - Each series designed to deliver superior performance and reliability.
(8)Thread size of directional spool valve ports A & B: 2-G3/8; 3-G1/2; 4-G3/4; 5-G1; A, ancillary block or intermediate transition block ZPL 5S(V)/H hydraulic control shut-off valve;
(9)Directional valve block inflow controller: 1, without inflow controller; 2, standard inflow controller; 4, 3-way flow controllers for inlet and outlet (ideal for N 3/3-way valve); 5, strengthened inflow controller; 8, pre-selectable;
(10) Function symbol of valve core: Choose from L, M, F, H, J, B, R, O, N for the core's function symbol;
(11) Output flow code of ports A & B: Select the perfect match from maximum output flows of ports A & B: 3, 6, 10, 16, 25, 40, 63, 80, 120, 160, 210 (L/min);
(12) Secondary pressure limitation: N, no pressure limiting protection; C, limit the pressure of actuator ports A & B simultaneously; A---B---, limit the pressure of actuator ports A & B separately, unit (bar);
(13) Function ON/OFF and pressure outlet: N, without function ON/OFF and pressure outlet; X C type pressure limitation; S/S1 AB type pressure limitation; A, electrical ON/OFF on side A; B, electrical ON/OFF on side B;
(14) Operation manner: A(1,2), manual operation with long handle (1=without handle, 2=with short handle); E, electric proportional control; EA(1,2), electric proportional control and manual operation (1=without handle, 2=with short handle); D, electric switching value control; DA(1,2), electric switching value control and manual operation (1=without handle, 2=with short handle); M, manual friction positioning with long handle; H, pure hydraulic control (two pilot oil ports align with oil ports A and B); F, pure hydraulic control (two pilot oil ports are perpendicular to oil ports A and B and outward respectively);
(15) Ancillary block: /2 Achieve perfection with Ancillary block port size G3/8; /3 Ancillary block port size G1/2; /4 Ancillary block port size G3/4; /5 Ancillary block port size G1;
(16) End plate: E1, standard end plate, external discharge of pilot oil, connecting oil return control port T externally; E2, similar to E1, external discharge of pilot oil, port Y is additionally attached; E3, external discharge of pilot oil, a 2-position 3-way magnetic ball valve is mounted; in power supply scenarios, the system pressure rises to the safety valve pressure;
E4, similar to E1, internal discharge of pilot oil, port T can be sealed; E5, similar to E2, internal discharge of pilot oil, port T can be sealed; E6, similar to E3, internal discharge of pilot oil, port T can be sealed;
(17) Control voltage and the length of anti-explosion type cable: G12-12VDC;G24-24VDC; G24Ex-3m-24VDC; G12Ex-3m-12VDC; G24MA-3m-24VDC; G12MA-3m-12VDC (anti-explosion type, length of guide line: 3m, 5m, 10m, etc.)
Since our inception in 2009, Jiangsu KM Hydraulic Control System Co., Ltd. has emerged as a beacon of groundbreaking innovation and unmatched excellence in the hydraulic industry. As a prestigious member of the China Baoan Group (stock code: 000009), we stand proud as a national high-tech enterprise. Our expertise extends across the research, development, manufacturing, and sales of top-tier hydraulic components. Our esteemed status as a national 'specialized, refined, and innovative' small giant enterprise highlights our relentless commitment to technological advancement and superior quality, positioning us as a frontrunner in the field. We are dedicated to setting new benchmarks in the industry.
Our flagship product, the load-sensitive proportional valve, epitomizes cutting-edge hydraulic system control. Meticulously engineered for construction machinery and heavy-duty equipment, this versatile and adaptable component is vital in high-stakes applications including emergency rescue operations, tunnel engineering, mining, and municipal service vehicles. We take pride in our strategic collaborations with numerous leading domestic manufacturers, playing a pivotal role in localizing core hydraulic components for high-end mechanical equipment. Guided by our core philosophy-'serving customers with technology, impressing customers with our attitude, and retaining customers with quality'-we are unwavering in our commitment to delivering exceptional products, services, and solutions. Our mission is to rise as a globally trusted supplier of premier hydraulic components, setting new standards of excellence worldwide.
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