Introducing the state-of-the-art HLPSL and HLPSV load-sensitive proportional multi-way directional spool valves. These engineering marvels seamlessly integrate pressure, flow, and direction control into one cohesive unit, ensuring peak performance and reliability. Typically composed of three essential functional modules-connecting blocks, directional valves, and end plates-these valves are meticulously crafted for hydraulic systems in top-tier engineering machinery. They expertly orchestrate the movement direction and speed of hydraulic cylinders, motors, and other actuators, guaranteeing impeccable precision and control. Key features include a compact structure, exceptional energy efficiency, and the capability for stepless speed control. Furthermore, they enable multiple actuators to operate in perfect harmony under varying loads, delivering unmatched performance and versatility for any application.
The HLPSL valves are meticulously tailored for constant displacement pump systems, ensuring consistent and reliable operation. In contrast, the HLPSV valves are expertly engineered for variable pump systems. While HLPSV valves may exhibit a slightly slower response time, they excel in delivering superior energy-saving performance, making them the optimal choice for applications where efficiency is paramount. With their advanced engineering and energy-efficient design, HLPSV valves stand out as the premier solution for sophisticated hydraulic control needs.
References |
size 2 |
size 3 |
size 5 |
Number of Directional Valve bank |
1~12 |
1~12 |
1~10 |
Port access type |
thread connection |
thread connection |
thread connection |
Flow code |
3,6,10,16,25,40 |
3,6,10,16,25,40,63,80 |
16,25,40,63,80,120,160 |
Max.flow(L/min) |
54 |
100 |
210 |
Max.pressure(bar) |
420 |
420 |
420 |
Control Method |
Pilot circuit pressure(bar) |
20~40 |
20~40 |
20~40 |
Manual force(N) |
≥2.3Nm |
≥1.3Nm |
≥3Nm |
Working Pressure(ºC) |
-40~80 |
-40~80 |
-40~80 |
Weight |
Connection Block (kg) |
1.7 |
4 |
8 |
Directional Valve bank (kg) |
1.9 |
4 |
8 |
End Plate (kg) |
0.5 |
1.5 |
2.5 |
Fix mode |
thread connection M8 |
thread connection M8 |
thread connection M10 |
Installation Instructions
(1)Basic Code of Connection Block
HLPSL: constant displacement pump;
HLPSV: variable displacement pump;
(2) Port P & R of the Connection Block:
2-G3/8;
3-G1/2;
4-G3/4;
5, 55-G1;
6-G1 1/4;
(3)Additional Component:
C,standard type;
G,throttle valve (only used for HLPSL);
H,fixed differential overflow valve for enhancing the circulating pressure (approx. 14 bar, HLPSL);
(4)Pilot Oil Circuit Pressure:0 without pressure reducing valve; 1 with pressure reducing valve (20 bar); 2 with pressure reducing valve (40 bar);
(5)2/2-Way Magnetic Ball Valve for System Unloading: C, without magnetic ball valve; F, normally open magnetic ball valve, when powered, the pump is pressurized; when unpowered, the pump unloads; D: normally closed magnetic ball valve, when powered, the pump unloads; when unpowered, the pump is pressurized;../F. , with pressure limiting valve, it can serve as secondary pressure (F50) with pressure value indicated;
(6)Tool Adjustable, Pressure Limiting Valve in the Connection Block: Pressure limiting valve settings such as 63, 120, 210, 280, 315, 350, 400 bar; /NF: without pressure limiting valve (only for HLPSV);
(7)Product Series: -2 Series;Our Atex Valve System offers flexibility with its -3 3 series and -5 5 series, providing versatile options for various applications.
(8)Thread size of directional spool valve ports A & B: 2-G3/8; 3-G1/2; 4-G3/4; 5-G1; A, ancillary block or intermediate transition block ZPL 5S(V)/H hydraulic control shut-off valve;
(9)Directional valve block inflow controller options include: 1, without inflow controller; 2, standard inflow controller; 4, 3-way flow controllers for both inlet and outlet (ideal for N 3/3-way valve); 5, enhanced inflow controller; 8, pre-selectable controller.
(10) Valve core functions feature symbols: L, M, F, H, J, B, R, O, N;
(11) Output flow code of ports A & B: Choose from a wide range of maximum output flows, including 3, 6, 10, 16, 25, 40, 63, 80, 120, 160, 210 (L/min);
(12) Secondary pressure limitation options: N, no pressure limiting protection; C, simultaneous pressure limit for actuator ports A & B; A---B---, separate pressure limit for actuator ports A & B, unit (bar);
(13) Function ON/OFF and pressure outlet options: N, without function ON/OFF and pressure outlet; X C type pressure limitation; S/S1 AB type pressure limitation; A, electrical ON/OFF on side A; B, electrical ON/OFF on side B;
(14) Operation manner: A(1,2), manual operation with long handle (1=without handle, 2=with short handle); E, electric proportional control; EA(1,2), electric proportional control with manual operation (1=without handle, 2=with short handle); D, electric switching value control; DA(1,2), electric switching value control with manual operation (1=without handle, 2=with short handle); M, manual friction positioning with long handle; H, pure hydraulic control with two pilot oil ports aligned with oil ports A and B; F, pure hydraulic control with two pilot oil ports perpendicular to oil ports A and B and outward respectively;
(15) Ancillary block: /2 Ancillary block port size G3/8; /3 Ancillary block port size G1/2; /4 Ancillary block port size G3/4; /5 Ancillary block port size G1;
(16) End plate options include: E1, standard end plate with external discharge of pilot oil and connection to control port T; E2, similar to E1, with additional port Y; E3, external discharge of pilot oil with a 2-position 3-way magnetic ball valve, raising system pressure to the safety valve pressure under power supply scenarios;
E4, similar to E1 with internal discharge of pilot oil, sealable port T; E5, similar to E2 with internal discharge of pilot oil, sealable port T; E6, similar to E3 with internal discharge of pilot oil, sealable port T;
(17) Control voltage and cable length options for anti-explosion type: G12-12VDC;G24-24VDC; G24Ex-3m-24VDC; G12Ex-3m-12VDC; G24MA-3m-24VDC; G12MA-3m-12VDC (anti-explosion type, available in guide line lengths of 3m, 5m, 10m, etc.)
Since our inception in 2009, Jiangsu KM Hydraulic Control System Co., Ltd. has stood as a beacon of innovation and excellence within the hydraulic industry. As an esteemed member of the China Baoan Group (stock code: 000009), and honored as a national high-tech enterprise, we excel in the research, development, manufacturing, and sales of superior hydraulic components. Our recognition extends to being designated as a national 'specialized, refined, and innovative' small giant enterprise, underlining our unwavering commitment to technological advancement and unparalleled quality.
Our flagship product, the load-sensitive proportional valve, epitomizes the pinnacle of advanced hydraulic system control, specifically engineered for construction machinery and heavy-duty equipment. This versatile and adaptable component is indispensable in critical applications such as emergency rescue operations, tunnel engineering, mining, and municipal service vehicles. We take immense pride in our collaborations with numerous prominent domestic manufacturers, significantly contributing to the localization of core hydraulic components for high-end mechanical equipment. Guided by our core philosophy of 'serving customers with technology, impressing customers with our attitude, and retaining customers with quality,' we are unwavering in our dedication to delivering exceptional products, services, and solutions. Our mission is to ascend as a globally trusted supplier of premier hydraulic components.
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